Operation Tracking
Insight per Order or Batch
Monitoring and analysis of production operations. Track start/stop times, analyze batches and optimize processes based on machine data.
Batch Performance
B-2024-003
Quality
99.2%
Efficiency
96.8%
Yield
98.1%
B-2024-005
Quality
96.8%
Efficiency
92.1%
Yield
94.7%
B-2024-002
Quality
97.1%
Efficiency
89.5%
Yield
95.2%
B-2024-001
Quality
98.5%
Efficiency
94.2%
Yield
96.8%
Monitoring & Process Monitoring
Operation Tracking creates the connection between your production orders/batches and machine data. By linking orders to machine parameters, you get complete insight into how each batch is produced.
Order-Machine Coupling
Connect production data with production orders and batches. Machine parameters and machine data are automatically linked to a specific order or batch.Batch-specific Process Monitoring
Monitor critical parameters (temperature, pressure, speed) per batch and order. Track how process data affects the final quality of specific orders.Order-based Comparison
Compare how different orders/batches perform under similar machine settings. Identify which combination of order parameters and machine data yields optimal results.
Live Order & Batch Tracking
Production Line A
Order: PO-24-8891
Max Temp
85.4°C
StDev Pressure
0.8bar
Cycle time
45.2s
Assembly Station 2
Order: PO-24-8892
Vibration
2.1mm/s
Torque
98.5%
Alignment
0.05mm
Packaging Unit
Order: PO-24-8893
Seal Strength
142.8N
Speed
28.5/min
Rejection
0.8%
Operation
Real-time data collection from industrial equipment via Modbus, OPC UA, and MQTT protocols.
Load manually, via Excel or via ERP orders and batches into the system.
Machine data is automatically aggregated per order/batch
Compare production quality between different batches and identify improvement points.
Connect with Power BI for extensive reporting and dashboard creation.
Orders & Batches linked to Machine Data
Operation Tracking forms the bridge between your ERP orders/batches and machine data. Through automatic linking of production orders to machine parameters via UpBlue, you get complete traceability from order to final product.
- Automatic linking of production orders to machine data
- Batch-specific tracking of process parameters and quality data
- Order-based analysis: compare how different orders perform
Main Functions Operation Tracking
Other Functions
Our self-service Industry 4.0 software enables companies to modernize outdated IT systems, allowing teams to independently and efficiently handle increasing product and process complexity.
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